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cable-guide

Which cable for 10 Gbit, why the new access point reboots at the end of a long run, and what the colours on a fibre mean. The tables to look things up, one drawing to wire a plug, and a calculator for voltage drop.

copper: category, speed, distance

CategorySpeed at 100 mAlsoTypical use
Cat 5e1 Gbit2.5 Gbit usuallyexisting buildings
Cat 61 Gbit10 Gbit up to about 55 m, 5 Gbit at 100 moffices built 2005 to 2015
Cat 6A10 GbitPoE up to 90 W without troublenew installations
Cat 7 / 7A10 Gbitsold as cable; the link is certified as 6A with RJ45common in German-speaking countries
Cat 825 and 40 Gbit, only to 30 minside a data centre row
  • The category is printed on the jacket. A link is as good as its worst part: Cat 6A cable with Cat 5e sockets is a Cat 5e link.
  • 100 m means 90 m of fixed cable plus 10 m of patch cables in total.
  • CCA (copper-clad aluminium) is not a category. It breaks, heats up under PoE and fails certification. Buy solid copper for fixed runs.
  • Stranded cable for patch cords, solid cable in the wall. Each needs its own kind of plug.
  • New installations: Cat 6A. It carries 10 Gbit and the high PoE classes without getting warm in bundles.

wiring an RJ45 plug

clip on the far side, contacts facing you12345678
T568B, the order used almost everywhere: white-orange, orange, white-green, blue, white-blue, green, white-brown, brown. Both ends the same. Pairs 1-2 and 3-6 carry 100 Mbit; gigabit and PoE need all eight.
  • Untwist as little as possible, about 1 cm. The twist is what makes the cable work.
  • The jacket must reach into the plug, under the strain relief.
  • Test every hand-made cable. A split pair passes a simple continuity check and fails at gigabit.
  • Crossover cables are history: every port since gigabit sorts it out itself.

fibre: types and colours

TypeJacketCoreReach
OM1, OM2orange62.5 or 50 µm multimode1 Gbit: 275 to 550 m. Old.
OM3aqua50 µm multimode10 Gbit: 300 m
OM4aqua or violet50 µm multimode10 Gbit: 400 m, 40 and 100 Gbit: 150 m
OM5lime green50 µm multimodelike OM4, more wavelengths
OS2yellow9 µm single-mode10 km and far more, any speed
  • Multimode and single-mode do not mix: the transceivers on both ends and the fibre between must match.
  • Connector colour: blue is single-mode with a flat polish (UPC), green is angled (APC). Never plug green into blue: it damages both.
  • LC is the small duplex plug on nearly every SFP. SC is the larger square one. MPO carries 8 or 12 fibres for 40 and 100 Gbit.
  • Do not look into a fibre or a port. Keep the dust caps on: one grain of dust is a bad link.
  • Bend gently: no tighter than a coffee mug.

DAC and AOC: the short links in the rack

CableWhat it isLengthUse it when
DAC, passivecopper cable with SFP+ or QSFP plugs fixed on both endsup to 3 to 5 mserver to switch in the same rack: cheapest, least power, lowest delay
DAC, activethe same with amplifiers in the plugsup to 7 to 10 mthe next rack
AOCfibre with transceivers fixed on both endsup to 30 m and morethin and light where copper is too stiff
Transceivers and patch fibreseparate partsanyeverything longer, and whenever the two ends are different makers
  • Switches check the vendor code of what you plug in. A cable coded for one maker may be refused by another: order it coded for both ends.

voltage drop

A long, thin cable loses voltage on the way. PoE devices at the end of 90 m, door stations and 12 V cameras are where it shows: the device restarts under load.

rules for every cable

  • Label both ends, the same on both, before the cable goes in.
  • Data cables cross power cables at a right angle and do not run alongside them.
  • Hook-and-loop ties, hand tight. A cable tie pulled hard changes the cable's geometry and its speed.
  • Leave a little slack at both ends. The next person has to re-terminate it once.
  • Outdoor runs need outdoor cable, and copper between two buildings needs surge protection, or better: fibre.
  • Patch cables in three or four lengths and one colour per purpose beat a drawer of random ones.

Speeds and distances are those of the standards; a good installation often does more, a bad one less. The voltage drop is worked out for copper at 20 °C with the current the device draws at the lowered voltage, without connector losses: treat the result as the best case. PoE standards expect at most 12.5 ohms per pair loop on 100 m. Related: network hardware guide, PoE budget calculator, connector identifier, switch port finder, the technician's toolkit, rack planner.